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Project Case Studies & Technical Evidence

Real-world fire-rated glazing installations across Australia, the UK, the UAE and Southeast Asia. Each project is backed by verified AS1530.4, BS476 or EN1364 test data from NATA, UKAS or IAS-accredited laboratories. FRL ratings cited are actual furnace-tested results, not design targets.

Hospital corridor with fire-rated glass partitions in Melbourne
Melbourne, Australia

Metropolitan Hospital Corridor & ICU Upgrade

Fire-rated glazing upgrade for a 450-bed metropolitan hospital. Main corridor partitions replaced with fully insulated EI60 steel-framed systems. ICU observation panels upgraded to impact-rated EI60 with X-ray shield capability. All systems tested to FRL -/60/60 per AS1530.4:2005 with actual furnace performance of 68 minutes integrity and 68 minutes insulation (Report R15E14B, NATA-accredited). The 21mm FPOS glass specification was selected to provide both insulation for patient safety and natural light for clinical observation corridors.

Building TypeHealthcare
SystemSteel-Framed Partition + Door Vision
FRL -/60/60 (tested 68/68)
ReportR15E14B (NATA)
Commercial office tower lift lobby with fire-rated glass
London, United Kingdom

Central London Commercial Tower Lift Lobbies

Fire-rated lift lobby glazing for a 32-storey commercial tower in the City of London. EI90 steel-framed partitions specified across six lift banks. Atrium smoke barrier glazing with integrated blind pockets. The system was selected to meet BS476-22:1987 requirements while maintaining the architectural transparency demanded by the Grade A office specification. Smoke control glazing tested per BS EN 1634-3:2004 with Sa leakage of 4.91 m³/h at 50 Pa and Sm leakage of 2.71 m³/h at 200°C (Report R15H03, UKAS-recognised). Lift lobby partitions achieved EI90 using a 25mm composite fire glass assembly tested under BS EN 1364-1:1999.

Building TypeCommercial Office
SystemSteel Fire Partition + Smoke Barrier
Fire RatingEI90 / E120
StandardBS476-22, EN1364-1, EN1634-3
Hotel lobby with fire-rated glass partitions
Dubai, UAE

Downtown Hotel Atrium & Guest Corridor Glazing

Five-star hotel fire-rated glazing package covering atrium separation, guest corridor partitions and suite entrance doors. The atrium separation wall specified low-iron EI120 glass for optical clarity, using a 41mm FPOS fire-resistant glass tested to BS 476 Part 22 with 129 minutes integrity and 128 minutes insulation (Report R24D23-1C). Guest corridor partitions specified dual-rated acoustic fire glazing meeting both BS476-22 EI60 and Rw 42 dB acoustic performance. Suite entrance doors delivered with concealed closer hardware and large vision panels tested per EN1634-1:2014.

Building TypeHospitality
SystemLow-Iron Barrier + Acoustic Partition
Fire RatingEI60 / E120
StandardBS476-22, UAE Fire Code, EN1634-1
University campus building with fire-rated glass facade
Sydney, Australia

University Science & Research Building

New-build university science block with laboratory separation glazing. Chemical-resistant EI60 partitions between labs and corridors specified with 26mm FPOS composite glass, achieving FRL -/60/60 per AS1530.4:2005 with 68 minutes integrity and 68 minutes insulation (Report R15E14B, NATA). Impact-rated vision panels in classroom doors to AS/NZS 2208 Grade A, with 10mm borosilicate fire glass tested to AS1530.4 for E90 integrity. Assembly hall atrium smoke barrier with low-iron 21mm FPOS glass, tested to AS1530.4:2005 with 122 minutes integrity and 30 minutes radiation control (Report 150508001SHF-BP-2).

Building TypeEducation
SystemChemical-Resistant + Impact-Rated
FRL -/60/60 / EW120
StandardAS1530.4, AS/NZS 2208
Office building interior with fire-rated glass partitions
Singapore

CBD Mixed-Use Development Tenant Fitout

Tenant demountable fire partitions for a mixed-use tower in Singapore CBD. EI60 steel-framed systems with powdercoat finish specified to SCDF requirements. The core lift lobby separation used 21mm FPOS fire glass tested to AS1530.4:2014 with 132 minutes integrity (Report 251119021GZC-002, Intertek), classified FRL -/120/-. Smoke shaft glazing tested per BS EN 1634-3:2004 for ambient and medium-temperature leakage control. Full test report package submitted with building control approval, including Declaration of Performance certificates for CE marking compliance.

Building TypeCommercial Mixed-Use
SystemDemountable Fire Partition + Lift Lobby
FRL -/120/- (132 min I)
StandardsAS1530.4:2014, BS476, SCDF
Aged care facility with fire-rated glass doors
Auckland, New Zealand

Aged Care Village Fire Door Replacement Programme

Retrofit programme replacing 180 fire doors across an aged care village. EI30 doors with large vision panels for carer supervision. Dementia-friendly hardware with anti-ligature design. Vision panels specified using 8mm borosilicate fire glass tested to AS1530.4:2005 for E90 integrity. All systems NZBC compliant with BRANZ appraisal. Supply included full compliance documentation: test reports, installation instructions per IG-2024-01, and a certifier-ready evidence pack for each door assembly.

Building TypeHealthcare / Aged Care
SystemFire Door + Vision Panel
FRL -/30/30 / E90 (glass)
StandardsAS1530.4, NZBC, AS1905.1
Test Reports

Supporting Technical Evidence

Every PyroSpec system recommendation is backed by furnace-tested data from accredited laboratories. Below is a selection of current certificates referenced across our project portfolio.

AS1530.4

Fully Insulated Partition — -/60/60

21mm FPOS composite fire glass tested to AS1530.4:2005. Achieved 68 min integrity and 68 min insulation in a steel-framed partition configuration. Referenced in Metropolitan Hospital and University Science Building projects.

ReportR15E14B
LabNATA-accredited
FRL-/60/60 (68/68 actual)
Glass21mm FPOS
AS1530.4:2014

Lift Lobby Separation — -/120/-

21mm FPOS fire glass tested to AS1530.4:2014 for integrity-only performance. Achieved 132 minutes integrity in a steel-framed configuration. Used in Singapore CBD mixed-use development lift lobbies.

Report251119021GZC-002
LabIntertek (IAS)
FRL-/120/- (132 min I)
Glass21mm FPOS
AS1530.4:2005

Atrium Smoke Barrier — EW120

Low-iron 21mm FPOS glass tested to AS1530.4:2005. Achieved 122 minutes integrity and 30 minutes radiation control. Specified where heat radiation control is required at moderate heights.

Report150508001SHF-BP-2
LabNATA-accredited
FRLEW120 (122 min I)
Glass21mm FPOS low-iron
BS476-22

Steel-Framed Partition — EI90

25mm composite fire glass assembly tested under BS EN 1364-1:1999 to BS476-22:1987 standard. EI90 classification for commercial tower lift lobby applications in London.

ReportR21E03-1A
LabUKAS-recognised
RatingEI90
Glass25mm composite
BS EN 1634-3:2004

Smoke Control Glazing — Sa/Sm

Smoke leakage tested per BS EN 1634-3:2004. Achieved Sa leakage of 4.91 m³/h at 50 Pa and Sm leakage of 2.71 m³/h at 200°C. Used in London commercial tower atrium smoke barriers.

ReportR15H03
LabUKAS-recognised
Sa4.91 m³/h @ 50 Pa
Sm2.71 m³/h @ 200°C
EN 1634-1:2014

Hotel Suite Entrance Door — EI60

Large vision panel fire door tested per EN1634-1:2014. Concealed closer hardware with EI60 rated vision panels. Referenced in Dubai Downtown Hotel guest corridor and suite entrance applications.

ReportR17C33-1A
LabUKAS-recognised
RatingEI60
SystemDoor + Vision Panel

Have a Similar Project?

We can review your project brief, recommend the appropriate fire rating and provide a compliance documentation pack for your certifier. Our evidence library covers AS1530.4, BS476, EN1364, ASTM E119 and UAE Fire Code.

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